C/M Suspension

C/M SUSPENSION 

Out of two forms. Dual wishbone & dual-wishbone with rear straight axel 

C/M suspension system featuring independent double-wishbone arms with pivot ball mounting. It utilizes ultra-low profile shocks mounted directly to the center of the arms for a low center of gravity, alongside composite components, optimized geometry, and an advanced rear suspension option. 

Key Suspension Features:

• Arms: Upper and lower arms balance rigidity with flex.

• Shock Mounting: Shocks are mounted on the inside of the arms, lowering the center of gravity by 4.5mm and improving traction. Coil over selections.

• Geometry: Features advanced rear suspension links for increased rear-end steering, with geometry optimized for high-grip surfaces.

• Uprights: Composite with stainless steel & aluminum with aluminum extensions (front/rear specific).

• Anti-roll Bars: Mounted under the suspension arms to further lower the center of gravity.

• Adjustability: Uses shims between the arms and chassis for roll-center adjustments, rather than traditional eccentric inserts. 

The suspension is designed for maximum versatility, with options for soft or stiff arms depending on whether the surface is carpet or asphalt.

360 degree 4 wheel alignment adjustment 

In-out 

SMELTERS

Permanent mold casting is a metal casting process that employs reusable molds ("permanent molds"), usually made from metal. The most common process uses gravity to fill the mold, however gas pressure or a vacuum are also used. A variation on the typical gravity casting process, called slush casting, produces hollow castings. Common casting metals are aluminium, magnesium, and copper alloys. Other materials include tin, zinc, and lead alloys and iron and steel are also cast in graphite molds.

ZERO-EMISSIONS 

Zero-emissions metal casting molds represent an evolving area of "green foundry" technology aimed at reducing carbon footprints, eliminating toxic emissions, and reducing waste in the casting process. These technologies, often supported by 3D printing and renewable energy, aim for near-zero emissions through cleaner binders, material recycling, and energy-efficient practices. 

Key Technologies for Zero/Low-Emission Molds

• Inorganic Binders: A major advancement in green casting is replacing traditional organic binders, which produce toxic emissions (such as BTEX, PAHs, phenol, and formaldehyde), with inorganic binding agents. This switch, often paired with "green sand," significantly reduces, or in some cases eliminates, harmful fumes during casting.

• Frozen Sand Molds: A highly sustainable approach is the use of frozen sand molds, which do not require organic or inorganic binders. This process uses liquid nitrogen to freeze sand, offering a truly clean molding technology.

• 3D Printed Sand Molds (Binder Jetting): 3D printing enables "near-net shape" production, reducing material waste. When powered by renewable energy, this process has a minimal carbon footprint. These molds can be optimized to use less material and are often combined with automatic pouring systems for further emissions reduction.

• Reusable Graphite Molds: Graphite is often used for permanent mold casting (e.g., in continuous casting). It is highly durable and produces no toxic emissions during use.

• Reclaimed/Green Sand: In traditional sand casting, reducing environmental impact is achieved by recycling sand, which reduces waste sent to landfills. 

Zero-Emission Strategies in Casting 

• Switching to Renewable Energy: The greatest impact on achieving net-zero comes from operating foundries on renewable electricity (e.g., hydroelectricity) for heating and melting. Electric crucible furnaces can reduce the carbon footprint of casting by over 99% compared to traditional fossil fuel-fired furnaces.

• Circular Economy Approach: This involves optimizing sand reclamation and reusing scrap metal as part of the casting process, which drastically reduces the reliance on virgin materials.

• Process Simulation: Using software to predict and prevent casting defects reduces the need for trial-and-error, thus saving energy and reducing waste. 

Key Benefits

• Improved Air Quality: Reduced organic volatile compounds (VOCs) and hazardous gases (e.g., BTEX, PAHs) in the workplace.

• Reduced Waste: Lower amounts of spent sand and waste metal.

• Energy Efficiency: Lower energy consumption for melting and molding. 

C/M CYPRESS MOTOR SPORTS 

OEM Parts & Components 

Material Choice & Mold Type 

Raw or repurposed materials 

Over 10,000 molds exist & digital copies 

Stationary Vs Motion see differences in vibration & demand with slowing, start, acceleration & deceleration or slopes & weight variables in use altering design demands 

YOU CAN LEARN FROM

H.I.3 with training & Education available publicly & privately through CIG - C/M 

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